Applied sciences

Chemical and Process Engineering

Content

Chemical and Process Engineering | 2014 | No 2 June |

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Abstract

The impact of the fuel feeding mode (continuous or periodic with different stand-by/operation time ratios) on carbon monoxide (CO) and nitrogen oxides (NO, NOx) concentration values in the flue gas was analysed for coniferous wood pellet firing. Experiments were performed in a 25 kW water boiler equipped with an over-fed wood pellet furnace located in a full scale heat station simulating real-life conditions. Influence of oxygen concentration and temperature in the combustion chamber on carbon monoxide and nitrogen oxide concentrations was presented in diagrams. Dust and hydrocarbon concentrations were also monitored. It was concluded that the commonly used periodic fuel supply does not necessarily cause a significant increase of carbon monoxide concentration, as compared to the continuous fuel feeding mode. Continuous fuel supply can even induce higher carbon monoxide concentrations when fuel mass stream is not chosen properly. Each time new fuel type is used in a specific furnace, one should perform experiments to determine the adequate settings (stand-by/operation time ratio, fuel mass streams, air stream) to obtain the optimal, lowest possible emission for a certain boiler heat output

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Authors and Affiliations

Marek Juszczak
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Abstract

Generally, the temperature of flue gases at the furnace outlet is not measured. Therefore, a special computation procedure is needed to determine it. This paper presents a method for coordination of the numerical model of a pulverised fuel boiler furnace chamber with the measuring data in a situation when CFD calculations are made in regard to the furnace only. This paper recommends the use of the classical 0-dimensional balance model of a boiler, based on the use of measuring data. The average temperature of flue gases at the furnace outlet tk" obtained using the model may be considered as highly reliable. The numerical model has to show the same value of tk" . This paper presents calculations for WR-40 boiler. The CFD model was matched to the 0-dimensional tk" value by means of a selection of the furnace wall emissivity. As a result of CFD modelling, the flue gas temperature and the concentration of CO, CO2, O2 and NOx were obtained at the furnace chamber outlet. The results of numerical modelling of boiler combustion based on volumetric reactions and using the Finite-Rate/Eddy-Dissipation Model are presented.

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Authors and Affiliations

Bartłomiej Hernik
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Abstract

The paper aims to confirm the syngas application as a reburning fuel to reduce e.g. NO emission during natural gas combustion. The main aim of this modelling work was to predict pollutants generated in the exhaust gases and to indicate the influence of the syngas on the natural gas combustion process. The effect of residence time of fuel-air mixture was also been performed. Calculations were made with CHEMIKN-PRO for reburning process using syngas. The boundary conditions of the reburning process were based on experimental investigations. The addition of 5, 10, 15 and 19% of reburning fuel into natural gas combustion was studied. The effects of 0.001 to 10 s of residence time and the addition of 5, 10, and 15% of syngas on combustion products were determined. The performed numerical tests confirmed that co-combustion of the natural gas with syngas (obtained from sewage sludge gasification) in the reburning process is an efficient method of NOx reduction by c.a. 50%. Syngas produced from sewage sludge can be utilised as a reburning fuel.

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Authors and Affiliations

Małgorzata Wilk
Aneta Magdziarz
Monika Zajemska
Monika Kuźnia
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Abstract

The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB) boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR) were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa) in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

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Authors and Affiliations

Wojciech Nowak
Artur Błaszczuk
Szymon Jagodzik
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Abstract

The paper presents precipitation results from cold thermal water deposits that are the main cause of clogging in absorbent geothermal wells and borehole areas. As a result of physical and chemical analysis, laboratory tests and observation of the operation of a geothermal installation, a new method was developed to prevent the precipitation of sludge from cooled thermal water. The method being a modification of soft acidising was tentatively named as a super soft acidising method

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Authors and Affiliations

Bogdan Noga
Jan Marjanowski
Henryk Biernat
Stanisław Kulik
Bogusław Zieliński
Arkadiusz Nalikowski
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Abstract

The paper is focused on the idea of a combustion modelling of a large-scale circulating fluidised bed boiler (CFB) during coal and biomass co-combustion. Numerical computation results for three solid biomass fuels co-combustion with lignite are presented in the paper. The results of the calculation showed that in previously established kinetics equations for coal combustion, some reactions had to be modified as the combustion conditions changed with the fuel blend composition. Obtained CO2, CO, SO2 and NOx emissions are located in borders of ± 20% in the relationship to the experimental data. Experimental data was obtained for forest biomass, sunflower husk, willow and lignite cocombustion tests carried out on the atmospheric 261 MWe COMPACT CFB boiler operated in PGE Turow Power Station in Poland. The energy fraction of biomass in fuel blend was: 7%wt, 10%wt and 15%wt. The measured emissions of CO, SO2 and NOx (i.e. NO + NO2) were also shown in the paper. For all types of biomass added to the fuel blends the emission of the gaseous pollutants was lower than that for coal combustion.

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Authors and Affiliations

Wojciech Nowak
Jarosław Krzywański
Rafał Rajczyk
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Abstract

The paper presents the basic input data and modelling results of IGCC system with membrane CO2 capture installation and without capture. The models were built using commercial software (Aspen and GateCycle) and with the use of authors’ own computational codes. The main parameters of the systems were calculated, such as gross and net power, auxiliary power of individual installations and efficiencies. The models were used for the economic and ecological analysis of the systems. The Break Even Point method of analysis was used. The calculations took into account the EU emissions trading scheme. Sensitivity analysis on the influence of selected quantities on break-even price of electricity was performed

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Authors and Affiliations

Anna Skorek-Osikowska
Łukasz Bartela
Janusz Kotowicz
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Abstract

Preliminary lab-scale investigations were conducted on slagging abatement in biomass-firing by fuel mixing. Three agriculture biomass fuels and olive cake were used in the experiments. Polish lignites and bituminous coals were examined as anti-sintering additives. The effects of chlorine release, potassium retention and ash sintering were examined by heating samples of biomass fuels and additives in the muffle oven and, next, firing them in the laboratory down-fired furnace at the temperature in the range of 800-1150ºC. The obtained slag samples were analysed on: chlorine and potassium content, sintering tendency and crystalline components. Among the examined coals lignite from Turów mine and bituminous coal from Bolesław Śmiały mine appeared to be the most effective in potassium retention in aluminosilicate and chlorine release from slag. Possibly the major factor of these coals which reduced ash sintering was relatively high content of kaolinite

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Authors and Affiliations

Włodzimierz K. Kordylewski
Krzysztof J. Mościcki
Karol J. Witkowski

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All manuscripts submitted for publication in Chemical and Process Engineering must comprise a description of original research that has neither been published nor submitted for publication elsewhere.

The content, aim and scope of the proposals should comply with the main subject of the journal, i.e. they should deal with mathematical modelling and/or experimental investigations on momentum, heat and mass transfer, unit processes and operations, integrated processes, biochemical engineering, statics and kinetics of chemical reactions. The experiments and modelling may cover different scales and processes ranging from the molecular phenomena up to production systems. The journal language is grammatically correct British English.

Chemical and Process Engineering publishes: i) full text research articles, ii) invited reviews, iii) letters to the editor and iv) short communications, aiming at important new results and/or applications. Each of the publication form is peer-reviewed by at least two independent referees.  

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Manuscript outline

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The method of quoting literature source in the manuscript depends on the number of its authors:

  • single author – their surname and year of publication should be given, e.g. Marquardt (1996) or (Marquardt, 1996),
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In the case of citing more sources in one bracket, they should be listed in alphabetical order using semicolon for separation, e.g. (Bird et al., 1960; Charpentier and McKenna, 2004; Marquardt, 1996). Should more citations of the same author(s) and year appear in the manuscript then letters “a, b, c, ...” should be successively applied after the publication year.

Bibliographic data of the quoted literature should be arranged at the end of the manuscript text in alphabetic order of surnames of the first author. It is obligatory to indicate the DOI number of those literature items, which have the numbers already assigned. Journal titles should be specified by typingtheir right abbreviationsor, in case of doubts, according to the List of Title Word Abbreviations available at http://www.issn.org/2-22661-LTWA-online.php.

Examples of citation for:

Articles
Charpentier J. C., McKenna T. F., 2004.Managing complex systems: some trends for the future of chemical and process engineering. Chem. Eng. Sci., 59, 1617-1640. DOI: 10.1016/j.ces.2004.01.044.

Information from books (we suggest adding the page numbers where the quoted information can be found)
Bird R. B., Stewart W.E., Lightfood E.N., 2002. Transport Phenomena. 2nd edition, Wiley, New York, 415-421.

Chapters in books
Hanjalić K., Jakirlić S., 2002. Second-moment turbulence closure modelling, In: Launder B.E., Sandham N.D. (Eds.), Closure strategies for turbulent and transitional flows. Cambridge University Press, Cambridge, 47-101.

Conferences
ten Cate A., Bermingham S.K., Derksen J.J., Kramer H.M.J., 2000. Compartmental modeling of an 1100L DTB crystallizer based on Large Eddy flow simulation. 10th European Conference on Mixing. Delft, the Netherlands, 2-5 July 2000, 255-264.


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Authors are kindly requested to include a list of 3 potential reviewers for their manuscript, with complete contact information. These reviewers must not be from the authors' institutions, or have co-authored with authors of the manuscript.

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ETHICAL PRINCIPLES

Editors of the "Chemical and Process Engineering" pay attention to maintain ethical standards in scientific publications and undertake any possible measure to counteract neglecting the standards. Papers submitted for publication are evaluated with respect to reliability, conforming to ethical standards and the advancement of science. Principles given below are based on COPE's Best Practice Guidelines for Journal Editors, which may be found at:
http://publicationethics.org/files/u2/Best_Practice.pdf

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Standards in reporting
Authors of papers based on original studies should present precise description of performed work and objective discussion on its importance. Source data should be accurately presented in the paper. The paper should contain detailed information and references that would enable others to use it. False or intentionally not true declarations are not ethical and are not accepted by the editors.

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Confirmation of sources
Author should cite papers that affected the creation of submitted manuscript and every time he/she should confirm the use of other authors’ work.

Important errors in published papers
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Duties of the Editorial Office


Editors’ duties
Editors know the rules of journal editing including the procedures applied in case of uncovering non-ethical practices.

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Discrimination
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Disclosure and conflict of interests
Not published papers or their fragments cannot be used in the studies of editorial team or ref-erees without written consent of the author.


Referees' duties

Editorial decisions

Referee supports Editor-in-Chief in taking editorial decisions and may also support author in improving the paper.

Back information
In case a selected referee is not able to review the paper or cannot do it in due time period, he/she should inform secretary of the Editorial Office about this fact.

Objectivity standards
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Disclosure and conflict of interests
Confidential information or ideas resulting from reviewing procedure should be kept secret and should not be used to gain personal benefits. Referees should not review papers, which might generate conflict of interests resulting from relationships with the author, firm or institution involved in the study.

Confirmation of sources
Referees should indicate publications which are not referred to in the paper. Any statement that the observation, source or argument was described previously should be supported by appropriate citation. Referee should also inform the secretary of the Editorial Office about significant similarity to or partial overlapping of the reviewed paper with any other published paper and about suspected plagiarism.

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