The main aim of the study was to determine the goodness of fit between the relaxation function described with a rheological model and the real (experimental) relaxation curves obtained for digital materials fabricated with a Connex 350 printer using the PolyJet additive manufacturing technology. The study involved estimating the uncertainty of approximation of the parameters of the theoretical relaxation curve. The knowledge of digital materials is not yet sufficient; their properties are not so well-known as those of metallic alloys or plastics used as structural materials. Intensive research is thus required to find out more about their behavior in various conditions. From the calculation results, i.e. the uncertainty of approximation of the relaxation function parameters, it is evident that the experimental curves coincide with the curves obtained by means of the solid model when the approximation uncertainty is taken into account. This suggests that the assumed solid model is well-suited to describe a real material.
Signal analysis performed during surface texture measurement frequently involves applying the Fourier transform. The method is particularly useful for assessing roundness and cylindrical profiles. Since the wavelet transform is becoming a common tool for signal analysis in many metrological applications, it is vital to evaluate its suitability for surface texture profiles. The research presented in this paper focused on signal decomposition and reconstruction during roundness profile measurement and the effect of these processes on the changes in selected roundness profile parameters. The calculations were carried out on a sample of 100 roundness profiles for 12 different forms of mother wavelets using MATLAB. The use of Spearman's rank correlation coefficients allowed us to evaluate the relationship between the two chosen criteria for selecting the optimal mother wavelet.
Nowadays a geometrical surface structure is usually evaluated with the use of Fourier transform. This type of transform allows for accurate analysis of harmonic components of surface profiles. Due to its fundamentals, Fourier transform is particularly efficient when evaluating periodic signals. Wavelets are the small waves that are oscillatory and limited in the range. Wavelets are special type of sets of basis functions that are useful in the description of function spaces. They are particularly useful for the description of non-continuous and irregular functions that appear most often as responses of real physical systems. Bases of wavelet functions are usually well located in the frequency and in the time domain. In the case of periodic signals, the Fourier transform is still extremely useful. It allows to obtain accurate information on the analyzed surface. Wavelet analysis does not provide as accurate information about the measured surface as the Fourier transform, but it is a useful tool for detection of irregularities of the profile. Therefore, wavelet analysis is the better way to detect scratches or cracks that sometimes occur on the surface. The paper presents the fundamentals of both types of transform. It presents also the comparison of an evaluation of the roundness profile by Fourier and wavelet transforms.
The aim of this study was to assess the innovation risk for an additive manufacturing process. The analysis was based on the results of static tensile tests obtained for specimens made of photocured resin. The assessment involved analyzing the measurement uncertainty by applying the FMEA method. The structure of the causes and effects of the discrepancies was illustrated using the Ishikawa diagram. The risk priority numbers were calculated. The uncertainty of the tensile test measurement was determined for three printing orientations. The results suggest that the material used to fabricate the tensile specimens shows clear anisotropy of the properties in relation to the printing direction.
The paper relates to the problem of adaptation of V-block methods to waviness measurements of cylindrical surfaces. It presents the fundamentals of V-block methods and the principle of their application. The V-block methods can be successfully used to measure the roundness and waviness deviations of large cylinders used in paper industry, shipping industry, or in metallurgy. The concept of adaptation of the V-block method to waviness measurements of cylindrical surfaces was verified using computer simulations and experimental work. The computer simulation was carried out in order to check whether the proposed mathematical model and V-block method parameters are correct. Based on the simulation results, a model of measuring device ROL-2 for V-block waviness measurements was developed. Next, experimental research was carried out consisting in evaluation of waviness deviation, initially using a standard non-reference measuring device, and then using the tested device based on the V-block method. Finally, accuracy of the V-block experimental method was calculated.
The aim of this study was to estimate the measurement uncertainty for a material produced by additive manufacturing. The material investigated was FullCure 720 photocured resin, which was applied to fabricate tensile specimens with a Connex 350 3D printer based on PolyJet technology. The tensile strength of the specimens established through static tensile testing was used to determine the measurement uncertainty. There is a need for extensive research into the performance of model materials obtained via 3D printing as they have not been studied sufficiently like metal alloys or plastics, the most common structural materials. In this analysis, the measurement uncertainty was estimated using a larger number of samples than usual, i.e., thirty instead of typical ten. The results can be very useful to engineers who design models and finished products using this material. The investigations also show how wide the scatter of results is.
The paper deals with the accuracy of measurements of strains (elongation and necking) and stresses (tensile strength) in static room-temperature tensile strength tests. We present methods for calculating measurement errors and uncertainties, and discuss the determination of the limiting errors of the quantities measured for circular and rectangular specimens, which is illustrated with examples.
At the Kielce University of Technology a new concept of accurate measurements of sphericity deviations of machine parts has been developed. The concept is based upon measurement of roundness profiles in many clearly defined cross-sections of the workpiece. Measurements are performed with the use of typical radial measuring instrument equipped with a unit allowing accurate positioning of the ball. The developed concept required finding a solution to numerous problems relating to the principle of the radial measurement. One of the problems to be solved was matching of measured roundness profiles. The paper presents an outline of the developed concept of sphericity measurement, a mathematical model of profile matching and results of the verification of the model.
This paper deals with the experimental validation of the suitability of the method for measuring radial variations of components on the process tool. The tests were conducted using a computerized PSA6, which was compared to a Talyrond 73. The results of measurement of roundness deviations as well as roundness profiles were analyzed for a sample of 70 shafts. The roundness deviations were assessed by determining the experimental errors, while the profiles obtained with the tested device were compared to those registered by the reference device using three correlation coefficients.
The paper discusses a method of quantitative comparison of cylindricity profiles measured with different strategies. The method is based on applying so-called Legendre-Fourier coefficients. The comparison is carried out by computing the correlation coefficient between the profiles. It is conducted by applying a normalized cross-correlation function and it requires approximation of cylindrical surfaces using the Legendre-Fourier method. As the example two sets of measurement data are employed: the first from the CMM and the second one from the traditional radial measuring instrument. The measuring data are compared by analyzing the values of selected cylindricity parameters and calculating the coefficient of correlation between profiles.