According to data of the Central Statistical Ofﬁce, the amount of sludge produced in municipal wastewater treatment plants in 2010 amounted to 526000 Mg d.m. The forecast of municipal sewage sludge amount in 2015 according to KPGO2014 will reach 642400 Mg d.m. and is expected to increase in subsequent years. Signiﬁcant amounts of sludge will create problems due to its utilization. In order to solve this problem the use of thermal methods for sludge utilization is expected. According to the National Waste Management Plan nearly 30% of sewage sludge mass should be thermally utilized by 2022. The article presents the results of co-combustion of coal and municipal sewage sludge in a bubbling ﬂuidized bed boiler made by SEFAKO and located in the Municipal Heating Company in Morag. Four tests of hard coal and sewage sludge co-combustion have been conducted. Boiler performance, emissions and ash quality were investigated.
The paper presents the method of on-line diagnostics of the bed temperature controller for the fluidized bed boiler. Proposed solution is based on the methods of statistical process control. Detected decrease of the bed temperature control quality is used to activate the controller self-tuning procedure. The algorithm that provides optimal tuning of the bed temperature controller is also proposed. The results of experimental verification of the presented method is attached. Experimental studies were carried out using the 2 MW bubbling fluidized bed boiler.
The paper presents proposal of a model of the fluidized bed boiler adapted for use in model-based controllers e.g. predictive, adaptive or internal model control (IMC). The model has been derived in the form of transfer function matrix which allows its direct implementation in the controller structure. Formulated model takes into consideration the principal cross-coupling between process variables which enables the opportunity to search for feasibility of decoupling control. The results of the identification of the dynamics of the 2 MW industrial bubbling fluidized bed boiler using the proposed model form was presented. According to the experimental data it was found that despite of introduced simplifications presented model allows the boiler behavior prediction.