The paper focuses on investigation of properties of two most widely used self-set sand binder systems APNB and FNB across the Globe, for making molds and cores in foundries to produce castings of different sizes involving wide range of metals and alloys, ferrous and nonferrous. This includes study of compression strength values of samples made out of molding sand at different binder addition level using new, mechanically reclaimed (MR) and thermally reclaimed (TR) sand. Strength values studied include dry strength (at room temperature) at specified intervals simulating different stages of mold handling, namely stripping and pre heating, followed by degraded strength after application of thinner based zircon wash by brush, subsequent lighting of, then checking strength both in warm (degraded strength) & cold (recovered strength) conditions. Throughout the cycle of mold movement from stripping to knock out, strength requirements can be divided into two broad classifications, one from stripping to closing (dry strength) and another from pouring to knock out (hot & retained strength). Although the process for checking of dry strength are well documented, no method using simple equipments for checking hot & retained strength are documented in literature. Attempts have been made in this paper to use some simple methods to standardize process for checking high strength properties using ordinary laboratory equipments. Temperature of 450°C has been chosen by trial & error method to study high temperature properties to get consistent & amplified values. Volume of gases generated for both binders in laboratory at 850°C have also been measured. Nature of gases including harmful BTEX and PAH generated on pyrolysis of FNB and APNB bonded sands are already documented in a publication . This exercise has once again been repeated in same laboratory, AGH University, Poland with latest binder formulations in use in two foundries in India.
This paper addresses the tensile and flexural strength of HPC (high performance concrete). The aim of the paper is to analyse the efficiency of models proposed in different codes. In particular, three design procedures from: the ACI 318 , Eurocode 2  and the Model Code 2010  are considered. The associations between design tensile strength of concrete obtained from these three codes and compressive strength are compared with experimental results of tensile strength and flexural strength by statistical tools. Experimental results of tensile strength were obtained in the splitting test. Based on this comparison, conclusions are drawn according to the fit between the design methods and the test data. The comparison shows that tensile strength and flexural strength of HPC depend on more influential factors and not only compressive strength.
Concrete is generally produced using materials such as crushed stone and river sand to the extent of about 80‒90% combined with cement and water. These materials are quarried from natural sources. Their depletion will cause strain on the environment. To prevent this, bottom ash produced at thermal power plants by burning of coal has been utilized in this investigation into making concrete. The experimental investigation presents the development of concrete containing lignite coal bottom ash as fine aggregate in various percentages of 25, 50, and 100. Compressive, split tensile, and flexural strength as part of mechanical properties; acid, sulphate attack, and sustainability under elevated temperature as part of durability properties, were determined. These properties were compared with that of normal concrete. It was concluded from this investigation that bottom ash to an extent of 25% can be substituted in place of river sand in the production of concrete.
The article presents research results of the strength parameters of HPC achieved in various research conditions. The research was carried out on substantially different samples, both as to the size as the slenderness ratio. Moreover, the assessment of the effect of speed of a load on strength parameters as well as other factors which in a significant way show the difference in the strength values was made. For comparison, the results were also applied to the relations known in ordinary concrete.
Light-weight Self-Compacting Concrete (LWSCC) might be the answer to the increasing construction requirements of slenderer and more heavily reinforced structural elements. However there are limited studies to prove its ability in real construction projects. In conjunction with the traditional methods, artificial intelligent based modeling methods have been applied to simulate the non-linear and complex behavior of concrete in the recent years. Twenty one laboratory experimental investigations on the mechanical properties of LWSCC; published in recent 12 years have been analyzed in this study. The collected information is used to investigate the relationship between compressive strength, elasticity modulus and splitting tensile strength in LWSCC. Analytically proposed model in ANFIS is verified by multi factor linear regression analysis. Comparing the estimated results, ANFIS analysis gives more compatible results and is preferred to estimate the properties of LWSCC.
The strength of conveyor belts splices made in mines rarely reaches full belt strength. It consists of a number of factors. The primary is the method of their construction and proper selection of ingredients. The significant impact has also has splice quality covering both keeping proper geometry matched to the belt construction and belts working conditions and adherence to the best practices in the field of technologies of their construction.Difficult conditions in underground mines and pressure on reducing conveyor downtime (avoiding production losses) is reflected by a drop in static and dynamic splices strength. This is confirmed by numerous studies of belt splices strength and fatigue life conducted in the Laboratory of Belt Conveying (LTT) within the framework of research and expert opinions commissioned by belt manufacturers and their users. The consequence of too insufficiently low belt splices strength is their low durability, decreasing reliability and, consequently, higher mining transportation costs. Belt splices are in fact the weakest link in the serial structure which form closed loops of interconnected belt sections working in series of conveyors transporting excavated material in the mine. The article presents the results of simulation analyzes analyses investigating how the increase of belt splices durability may contribute to the reduction of transportation costs in the underground mines.
This paper analyses the influence of the applied microwave power output on the intensification of drying in the context of process kinetics and product quality. The study involved testing samples of beech wood (Fagus sylvatica L.). Wood samples were dried in the microwave chamber at: 168 W, 210 W, 273 W, 336 W and 378 W power output level. For comparison, wood was dried convectively at 40 ◦C and 87% air relative humidity. The analysis of drying process kinetics involved nonlinear regression employing the Gompertz model. Dried samples were subjected to static bending tests in order to specify the influence of the applied microwave power on modulus of elasticity (MOE) and modulus of rapture (MOR). The obtained correlations of results were verified statistically. Analysis of drying kinetics, strength test results and Tukey’s test showed that the applied microwaves of a relatively low level significantly shortened the drying time, but did not cause a reduction in the final quality of dried wood, compared with conventional drying.
In this work, the influence of microwave drying parameters such as irradiation time and microwave power level on the properties of synthetic moulding sands is presented. Determination of compressive strength Rc s, shear strength Rt s and permeability Ps of synthetic moulding sands with the addition of two different bentonites, after drying process with variable microwave parameters were made. The research works were carried out using the microwave oven with regulated power range of the electromagnetic field. From the results obtained, the significant influence of both drying time and microwave power level on the selected properties of moulding sands was observed. In comparison to the conventional drying method, microwave drying allows to obtain higher compressive strength of the synthetic moulding sand. The influence of application microwave irradiation on permeability was not observed. Higher strength characteristics and shorter drying time are major advantages of application of the electromagnetic irradiation for drying of the synthetic moulding sand with regard to conventional drying method.
Cold-formed structure connections utilizing gusset plates are usually semi-rigid. This paper investigates the behaviours of rectangular gusset plates in cold-formed connections of elements whose columns and beams are made with lipped back-to-back C-sections. Methods of calculating strength and stiffness are necessary for such semi-rigid joints. The main task of this paper is to determine a method capable of calculating these characteristics. The proposed analytical method could then be easily adapted to the component method that is described in part 1993-1-8 of the Eurocode. This method allows us to calculate both the strength and stiffness of rectangular gusset plates, assuming that the joint deforms only in plane. This method of design moment resistance calculation was presented taking into account that an entire cross-section shall reach its yield stress. A technique of stiffness calculation was presented investigating the sum of deformations acquired at the bending moment and from shear forces which are transmitted from each beam bolt group. Calculation results according to the suggested method show good agreement of laboratory experimental results of specimens with numerical simulations. Two specimens of beam-to-column connections were tested in the laboratory. Lateral supports were used on the specimens to prevent lateral displacements in order to better investigate the behaviour of the rectangular gusset plate in plane. Experiments were simulated by modelling rectangular gusset plates using standard finite element software ANSYS Workbench 14.0. Three-dimensional solid elements were used for modelling and both geometric and material nonlinear analysis was performed.
Hydraulic fracturing of rocks boosts the production rate by increasing the fracture-face surface area through the use of a pressurized liquid. Complex stress distribution and magnitude are the main factors that hinder the use of information gathered from in situ hydraulic fracturing in other locations. Laboratory tests are a good method for precisely determining the characteristics of these processes. One of the most important parameters is breakdown pressure, defined as the wellbore pressure necessary to induce a hydraulic fracture. Therefore, the main purpose of this investigation is to verify fracture resistance of rock samples fractured with the assistance of the most popular industry fluids. The experiments were carried out using a stand designed specifically for laboratory hydraulic fracturing. Repeatable results with a relative error within the range of 6-11% prove that the experimental methodology was correct. Moreover, the obtained results show that fracturing pressure depends significantly on fluid type. In the case of a water test, the fracturing pressure was 7.1±0.4 MPa. A similar result was achieved for slickwater, 7.5±0.7 MPa; however, a much lower value (4.7±0.5 MPa) was registered in the case of carbon dioxide.
A study was undertaken to investigate the effects of crumb rubber on the strength and mechanical behaviour of Rubberized cement soil (RCS). In the present investigation, 26 groups of soil samples were prepared at five different percentages of crumb rubber content, four different percentages of cement content and two different finenesses of crumb rubber particle. Compressive strength tests were carried out at the curing age of 7 days, 14 days, 28 days and 90 days. The test results indicated that the inclusion of crumb rubber within cement soil leads to a decrease in the compressive strength and stiffness and improves the cement soil’s brittle behaviour to a more ductile one. A reduction of up to 31% in the compressive strength happened in the 20% crumb content group. The compressive strength increases with the increase in the cement content. And the enlargement of cement content is more efficient at low cement content.
Recycling construction and demolition waste not only reduces project costs; and saves natural resources, but also solves the environmental threat caused by construction waste disposal. In this paper, C25 waste road concrete is used as an experimental material, the uniaxial compression strength and tensile splitting strength of C25 RAC whose coarse aggregate replacement rate is 0%, 25%, 50%, 75%, and 100% are tested under the condition that the water-to-cement ratio is 0.47, 0.55 and 0.61. The results show: (1) the uniaxial compression strength and tensile splitting strength decrease with the increase of RAC; (2) for concrete with the same water-to-cement ratio, when the coarse aggregate replacement rate changes from 0% to 50%, the uniaxial compression strength and tensile splitting strength of RAC changes slightly. When the coarse aggregate replacement rate changes from 50% to 100%, the uniaxial compression strength and tensile splitting strength of RAC decreases rapidly
Dynamic Mine disasters can be induced by the instability and failure of a composite structure of rock and coal layers during coal mining. Coal seam contains many native defects, severely affecting the instability and failure of the compound structure. In this study, the effects of coal persistent joint on the strength and failure characteristics of coal-rock composite samples were evaluated using PFC2D software. The results show that with the increase of included angle α between the loading direction and joint plane direction, the uniaxial compressive stress (UCS) and peak strain of composite samples first decrease and then gradually increase. The elastic moduli of composite samples do not change obviously with α. The peak strain at α of 45° is the lowest, and the UCS at α of 30° is the smallest. This is inconsistent with theoretical analysis of lowest UCS at α of 45°. This is because that the local stress concentration caused by the motion inconformity of composite samples may increase the average axial stress of upper wall in PFC2D software. Moreover, the coal persistent joint promotes the transformation from the unstable crack expansion to the macro-instability of composite samples, especially at α of 30° and 45°. The majority of failures for composite samples occur within the coal, and no obvious damage is observed in rock. Their failure modes are shear failure crossing or along the coal persistent joint. The failure of composite sample at α of 30° is a mixed failure, including the shear failure along the persistent joint in coal and tensile failure of rock induced by the propagation of coal persistent joint.
The results of testing the strength properties of experimental ceramic materials containing spending moulding sand after initial mechanical reclamation as a material for subsequent layers of the stucco composition were presented. Tests were carried out on spent moulding sands from various foundry technologies, i.e. sand with furfuryl resin and sand with hydrated sodium silicate. The spent, agglomerated moulding sand has undergone a crushing process. Next, the required granular fractions used for individual layers of the stucco material were separated. Ceramic samples, in which the spent moulding sand was a substitute for fresh silica sand in successive layers of the stucco composition, were prepared. As a reference material, identical ceramic samples were used but with all layers made from the fresh silica sand. Samples prepared in this way were used to determine the bending strength of ceramic materials in the temperature range from 20 to 900ºC. The obtained values of the bending strength have demonstrated that spent moulding sand can be used in investment casting with no adverse effect on the strength of ceramic materials.
Heating of steel or structural aluminum alloys at a speed of 2 to 50 K/min – characterizing the fire conditions – leads to a reduction in mechanical properties of the analyzed alloys. The limit of proportionality fp, real fy and proof f₀₂ yield limit, breaking strength fu and longitudinal limit of elasticity E decrease as the temperature increases. Quantitative evaluation of the thermal conversion in strengths of structural alloys is published in Eurocodes 3 and 9, in the form of dimensionless graphs depicting reduction coefficients and selected (tabulated) discrete values of mechanical properties. The author’s proposal for an analytical formulation of code curves describing thermal reduction of elasticity modulus and strengths of structural alloys recommended for an application in building structures is presented in this paper.
The functionality of a prosthesis is determined by clinical procedures, the manufacturing technology applied, the material used and its strength parameters. The aim of the paper is to evaluate the static strength and fatigue strength of acrylic construction materials directly after the process of polymerisation and for aged materials. It has been confirmed that the deformation speed of the tested materials has an evident impact on their mechanical characteristics. With greater deformation speed, a consistent increase in the material elasticity was observed in static compression tests, which was accompanied by a reduction in engineering stresses at the final stage of deformation. The greatest fatigue strength was observed for Vertex. It was by about 33% greater than the strength of Villacryl – the material that has the lowest fatigue properties. The resistance of acrylic polymers to cyclic loading applied with the frequency of 1 Hz may become an indication for the selection of the material to be used in the clinical procedures in which a patient is provided with full dentures.
Plastic obtained from the discarded computers, televisions, refrigerators, and other electronic devices is termed as e-plastic waste. E-plastic waste is non-biodegradable waste. This paper focuses to investigate the replacement of fine aggregate with plastic aggregate obtained from e-plastic. The paper presents a detailed comparison of concrete properties (i.e.: compressive strength, tensile strength, flexural strength, density and workability) for normal concrete and concrete containing e-plastic fine aggregates. The testing was conducted according to the ASTM standards. 28-day Compressive, Flexural and Split tensile strengths were determined. In addition to the effect of e-plastic fine aggregate, silica fume is added as an admixture to find the effect on strengths. Authors have performed a compressive, flexural and tensile test of concrete mix with various percentages of e-plastic aggregates (i.e., 0, 5, 10, 15 and 20%) and silica fume (i.e.: 0, 5 and 10%) and concrete densities are also considered. It has been concluded that an increase in the e-plastic fine aggregate results in reduction in densities, compressive, flexural and tensile strength values. However, when we add silica fume to the concrete mixture it leads to strength values similar to the control mixture. The optimum obtained concrete blend contained 5% e-plastic fine aggregates and 10% silica fume. The addition of silica fume in concrete mixtures increases the 28-day compressive, flexural and tensile strengths. Moreover, the density of concrete decreases with the increase in the e-plastic aggregates.
The paper presents the results of research of impact strength of aluminum alloy EN AC-44200 based composite materials reinforced with alumina particles. The research was carried out applying the materials produced by the pressure infiltration method of ceramic preforms made of Al2O3 particles of 3-6m with the liquid EN AC-44200 Al alloy. The research was aimed at determining the composite resistance to dynamic loads, taking into account the volume of reinforcing particles (from 10 to 40% by volume) at an ambient of 23°C and at elevated temperatures to a maximum of 300°C. The results of this study were referred to the unreinforced matrix EN AC-44200 and to its hardness and tensile strength. Based on microscopic studies, an analysis and description of crack mechanics of the tested materials were performed. Structural analysis of a fracture surface, material structures under the crack surfaces of the matrix and cracking of the reinforcing particles were performed.
Very well-known advantages of aluminum alloys, such as low mass, good mechanical properties, corrosion resistance, machining-ability, high recycling potential and low cost are considered as a driving force for their development, i.e. implementation in new applications as early as in stage of structural design, as well as in development of new technological solutions. Mechanical and technological properties of the castings made from the 3xx.x group of alloys depend mainly on correctly performed processes of melting and casting, design of a mould and cast element, and a possible heat treatment. The subject-matter of this paper is elaboration of a diagrams and dependencies between parameters of dispersion hardening (temperatures and times of solutioning and ageing treatments) and mechanical properties obtained after heat treatment of the 356.0 (EN AC AlSi7Mg) alloy, enabling full control of dispersion hardening process to programming and obtaining a certain technological quality of the alloy in terms of its mechanical properties after performed heat treatments. Obtained results of the investigations have enabled obtainment of a dependencies depicting effect of parameters of the solutioning and ageing treatments on the mechanical properties (Rm, A5 and KC impact strength) of the investigated alloy. Spatial diagrams elaborated on the basis of these dependencies enable us to determine tendencies of changes of the mechanical properties of the 356.0 alloy in complete analyzed range of temperature and duration of the solutioning and ageing operations.
To improve mechanical properties and increasing useful life of metal pieces, different methods of welding are used for repairing surface crack of metal pieces. In this research, performance of flame welding method by spraying pure iron powder evaluated for repairing surface grooves of structural steel. First, four specimens including one control specimen and other three specimens grooved specimens in depth of 1mm and in length of 12.5mm and groove width in the sizes of 0.5, 0.75 and 1mm.were prepared then, powder melted using oxyacetylene reducing flame and spraying iron powder in the flame path and attached to the inner surface of the groove and finally, the specimen repaired. Results showed that after repairing surface groove, tensile strength of the repaired specimens were reached to the tensile strength of control specimen with the margin of 2.5%.
This study shows the results of the investigation of the strength performance, and residual strength of a single component inorganic binder system Cast Clean S27®. The study was conducted using three different foundry sand sources in South Africa. Sample A is an alluvial coastal sample, sample B is an alluvial riverbed sample and Sample C is a blasted sample from a consolidated quartzite rock. The binder was also cured using three different curing mechanisms. The aim of the investigation was to determine the variation of strength performance and residual strength between the different South African sand sources based upon the physical and chemical properties of the sand sources. The moulding sand was prepared using three possible curing mechanisms which are carbon dioxide curing, ester curing and heat curing. The strength measurements were determined by bending strength. Sample A and sample C sand had good strength development. Sample B sand had inferior strength development and excellent high temperature residual strength. The study showed that the single component inorganic binders have good strength development and low residual strength. The silica sand properties have major contributing factors on both strength development and residual strength. The degree of influence of silica sand properties on strength performance and residual strength is dependent on the time of curing and method of curing.
An uniaxial compression mechanical model for the roof rock-coal (RRC) composite sample was established in order to study the effects of height ratio of roof rock to coal on the structural strength of composite sample. The composite sample strengths under different height ratios were established through stress and strain analysis of the sample extracted from the interface. The coal strength near the interface is enhanced and rock strength near the interface weakened. The structural strength of composite sample is synthetically determined by the strengths of rock and coal near and far away from the interface. The area with a low strength in composite sample is destroyed firstly. An analytical model was proposed and discussed by conducting uniaxial compression tests for sandstone-coal composite samples with different height ratios, and it was found that the structural strength and elastic modulus decrease with a decrease in height ratio. The coal strengths far away from the interface determine the structural strengths of composite sample under different height ratios, which are the main control factor for the structural strength in this test. Due to its lowest strength, the rock near the interface first experienced a tensile spalling failure at the height ratio of 9:1, without causing the structural failure of composite sample. The coal failure induces the final failure of composite sample.
Oxide fiber-reinforced Ni-base composites have long been considered as attractive heat-resistant materials. After several decades of active research, however, interest in these materials began to decline around mid-1990’s due chiefly to 1) a lack of manufacturing technology to grow inexpensive single-crystal oxide fibers to be used in structural composites, and 2) fiber strength loss during processing due to chemical interactions with reactive solutes in the matrix. The cost disadvantage has been mitigated to a large extent by the development of innovative fiber fabrication processes such as the Internal Crystallization Method (ICM) that produces monocrystalline oxide fibers in a cost-effective manner. Fiber strength loss has been an equally restrictive issue but recent work has shown that it may be possible to design creep-resistant composites even when fiber surface reconstruction from chemical interactions has degraded the strength of extracted fibers tested outside the matrix. The key issue is the optimization of the composite- and interface structure. Reaction-formed defects may be healed by the matrix (or a suitable coating material) so that the fiber residing in the matrix may exhibit diminished sensitivity to flaws as compared to fibers extracted from the matrix and tested in isolation of the matrix. Generally, the Ni-base/Al2O3 composites exhibit acceptable levels of wettability and interface strength (further improved with the aid of reactive solutes), which are required for elevated-temperature creep-resistance. In order to harness the full potential of these composites, the quality of the interface as manifested in the fiber/matrix wettability, interface composition, interphase morphology, and interface strength must be designed. We identify key issues related to the measurement of contact angle, interface strength, and chemical and structural properties at the fiber/matrix interface in the Ni/alumina composites, and present the current state-ofthe-art in understanding and designing the Ni/alumina interface. There should be no doubt that optimization of the interface- and composite microstructure through judicious control of the fabrication process and surface modification shall yield technologically promising Ni-base/oxide fiber composites.
The paper presents the results of research on the modification of the face geometry of the refill friction stir spot welding tool sleeve for welding thin aluminum sheets with an Alclad and an oxide anode coating. The analysis of the impact of such modification on the process perform (tool motion parameters, temperature) and microstructure as well as mechanical strength of the lap joints were analyzed. The tests were carried out using aluminum alloy 2024-T3 sheets with thickness 1.27 mm. For comparative purposes, joints were also made using plates without an Alclad and without anodized coating with using unmodified tool and modified tools with developed 3 variants of face geometry. The samples with the joint were subjected to metallographic and strength tests. It has been shown that the use of modified geometry has a decisive influence on the performance of the process and the effect of softening and mixing of materials in the zone of point connection.