In this paper, the deviation from eutectic composition in boundary layer for eutectic growth is studied by phase-field method. According to a series of artificial phase diagram, the lamellar eutectic growth of these alloy is simulated during directional solidification. At steady state, average growth velocity of eutectic lamella is equal to the pulling velocity. With the increasing of the liquidus slope of β phase, the average composition in boundary layer would deviate from eutectic composition and the deviation increases. The constitutional undercooling difference between both solid phases caused by the deviation increases with the increasing of the deviation. The β phase would develop a depression under the influence of the deviation.
Eutectoid growth, as the important reaction mechanism of the carbon steel heat treatment, is the basis to control the microstructure and performance. At present, most studies have focused on lamellar growth, and did not consider the nucleation process. Mainly due to the nucleation theory is inconclusive, a lot of research can support their own theory in a certain range. Based on the existing nucleation theory, this paper proposes a cooperative nucleation model to simulate the nucleation process of eutectoid growth. In order to ensure that the nucleation process is more suitable to the theoretical results, different correction methods were used to amend the model respectively. The results of numerical simulation show that when the model is unmodified, the lateral growth of single phase is faster than that of longitudinal growth, so the morphology is oval. Then, the effects of diffusion correction, mobility correction and ledges nucleation mechanism correction on the morphology of nucleation and the nucleation rate were studied respectively. It was found that the introduction of boundary diffusion and the nucleation mechanism of the ledges could lead to a more realistic pearlite.
The paper presents the analysis of temperature fields, phase transformations, strains and stresses in a cuboidal element made from S235 steel, surfaced with multipass GMA (Gas Metal Arc) method. The temperature field is described assuming a dualdistribution heat source model and summing up the temperature fields induced by the padded weld and by the electric arc. Dependence of stresses on strains is assumed on the basis of tensile curves of particular structures, taking into account the influence of temperature. The calculations were carried out on the example of five welds in the middle of the plate made of S235 steel. The simulation results are illustrated in graphs of thermal cycles, volume shares of structural components and stresses at the selected points of cross-section, and the temperature and strain distributions in the whole cross section.
We present an alternative method to detect and measure the concentration changes in liquid solutions. The method uses Digital Holographic Interferometry (DHI) and is based on measuring refractive index variations. The first hologram is recorded when a wavefront from light comes across an ordinary cylindrical glass container filled with a liquid solution. The second hologram is recorded after slight changing the liquid’s concentration. Differences in phase obtained from the correlation of the first hologram with the second one provide information about the refractive index variation, which is directly related to the changes in physical properties related to the concentration. The method can be used − with high sensitivity, accuracy, and speed − either to detect adulterations or to measure a slight change of concentration in the order of 0.001 moles which is equivalent to a difference of 0.003 g of sodium chloride in solutions. The method also enables to measure and calculate the phase difference among each pixel of two samples. This makes it possible to generate a global measurement of the phase difference of the entire sensed region.
The paper presents a solution for sensorless field oriented control (FOC) system for five-phase induction motors with improved rotor flux pattern. In order to obtain the advantages of a third harmonic injection with a quasi-trapezoidal flux shape, two vector models, α1–β1 and α3–β3, were transformed into d1–q1, d3–q3 rotating frames, which correlate to the 1st and 3rd harmonic plane respectively. A linearization approach of the dual machine model in d–q coordinate frames is proposed by introducing a new additional variable “x” which is proportional to the electromagnetic torque. By applying the static feedback control law, a dual mathematical model of the five-phase induction motor was linearized to synthesize a control system in which the electromagnetic torque and the rotor flux can be independently controlled. The results shows the air gap flux shape in steady as well transient states under various load conditions. Moreover, the implemented control structure acquires fault tolerant properties and leads to possible emergency running with limited operation capabilities. The fault-tolerant capability of the analyzed machine was guaranteed by a special implemented control system with a dedicated speed observer, which is insensitive to open-phase fault situation. The experimental tests have been performed with single and double-open stator phase fault. A torque measurement was implemented to present the mechanical characteristics under healthy and faulty conditions of the drive system.
The main work of this paper focuses on the simulation of binary alloy solidification using the phase field model and adaptive octree grids. Ni-Cu binary alloy is used as an example in this paper to do research on the numerical simulation of isothermal solidification of binary alloy. Firstly, the WBM model, numerical issues and adaptive octree grids have been explained. Secondary, the numerical simulation results of three dimensional morphology of the equiaxed grain and concentration variations are given, taking the efficiency advantage of the adaptive octree grids. The microsegregation of binary alloy has been analysed emphatically. Then, numerical simulation results of the influence of thermo-physical parameters on the growth of the equiaxed grain are also given. At last, a simulation experiment of large scale and long-time has been carried out. It is found that increases of initial temperature and initial concentration will make grain grow along certain directions and adaptive octree grids can effectively be used in simulations of microstructure.
Cu–4.7 wt. % Sn alloy wire with Ø10 mm was prepared by two-phase zone continuous casting technology, and the temperature field, heat and fluid flow were investigated by the numerical simulated method. As the melting temperature, mold temperature, continuous casting speed and cooling water temperature is 1200 °C, 1040 °C, 20 mm/min and 18 °C, respectively, the alloy temperature in the mold is in the range of 720 °C–1081 °C, and the solid/liquid interface is in the mold. In the center of the mold, the heat flow direction is vertically downward. At the upper wall of the mold, the heat flow direction is obliquely downward and deflects toward the mold, and at the lower wall of the mold, the heat flow deflects toward the alloy. There is a complex circular flow in the mold. Liquid alloy flows downward along the wall of the mold and flows upward in the center.
Most systems used in quantum physics experiments require the efficient and simultaneous recording different multi-photon coincidence detection events. In such experiments, the single-photon gated counting systems can be applicable. The main sources of errors in these systems are both instability of the clock source and their imperfect synchronization with the excitation source. Below, we propose a solution for improvement of the metrological parameters of such measuring systems. Thus, we designed a novel integrated circuit dedicated to registration of signals from a photon number resolving detectors including a phase synchronizer module. This paper presents the architecture of a high-resolution (~60 ps) digital phase synchronizer module cooperating with a multi-channel coincidence counter. The main characteristic feature of the presented system is its ability to fast synchronization (requiring only one clock period) with the measuring process. Therefore, it is designed to work with various excitation sources of a very wide frequency range. Implementation of the phase synchronizer module in an FPGA device enabled to reduce the synchronization error value from 2.857 ns to 214.8 ps.