Results of a research on influence of chromium, molybdenum and aluminium on structure and selected mechanical properties of Ni-Mn-Cu cast iron in the as-cast and heat-treated conditions are presented. All raw castings showed austenitic matrix with relatively low hardness, making the material machinable. Additions of chromium and molybdenum resulted in higher inclination to hard spots. However, a small addition of aluminium slightly limited this tendency. Heat treatment consisting in soaking the castings at 500 °C for 4 h resulted in partial transformation of austenite to acicular, carbon-supersaturated ferrite, similar to the bainitic ferrite. A degree of this transformation depended not only on the nickel equivalent value (its lower value resulted in higher transformation degree), but also on concentrations of Cr and Mo (transformation degree increased with increasing total concentration of both elements). The castings with the highest hard spots degree showed the highest hardness, while hardness increase, caused by heat treatment, was the largest in the castings with the highest austenite transformation degree. Addition of Cr and Mo resulted in lower thermodynamic stability of austenite, so it appeared a favourable solution. For this reason, the castings containing the highest total amount of Cr and Mo with an addition of 0.4% Al (to reduce hard spots tendency) showed the highest tensile strength.
The mechanical behavior and the change of retained austenite of nanocrystalline Fe-Ni alloy have been investigated by considering the effect of various Ni addition amount. The nanocrystalline Fe-Ni alloy samples were rapidly fabricated by spark plasma sintering (SPS). The SPS is a well-known effective sintering process with an extremely short densification time not only to reach a theoretical density value but also to prevent a grain growth, which could result in a nanocrystalline structures. The effect of Ni addition on the compressive stress-strain behavior was analyzed. The variation of the volume fraction of retained austenite due to deformation was quantitatively measured by means of x-ray diffraction and microscope analyses. The strain-induced martensite transformation was observed in Fe-Ni alloy. The different amount of Ni influenced the rate of the strain-induced martensite transformation kinetics and resulted in the change of the work hardening during the compressive deformation.
In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast process so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer). The bearing part of bimetallic layered casting is typical foundry material i.e. unalloyed cast steel, whereas working part is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.
Grey cast iron belongs to materials for casting production, which have wide application for different industry branches. Wide spectrum of properties of these materials is given by the structure of base metal matrix, which can be influenced with heat treatment. Processes of annealing can be applied for grey cast iron without problems. During heat treatment processes, where higher cooling rates are used, the thermal and structural strains become important. Usage and conditions of such heat treatment for grey cast iron castings of common production are the subject of evaluation of this article.
In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast proces so-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer). The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic unalloyed cast steel, whereas working part (layer) is plate of austenitic alloy steel sort X2CrNi 18-9. The ratio of thickness between bearing and working part is 8:1. The aim of paper was assessed the quality of the joint between bearing and working part in dependence of pouring temperature and carbon concentration in cast steel. The quality of the joint in bimetallic layered castings was evaluated on the basis of ultrasonic non-destructive testing, structure and microhardness researches.
Image analysis allows to acquire a number of valuable quantitative informations on the observed structure and make appropriate conclusions. So far, a large part of analyzed images came only from light microscopes, where it was a possibility of accurately distinguish the different phases on the plane. However, the problem happened in the case of the observation of images obtained by scanning electron microscopy. In this case, the presence of various shades of gray, and the spaciousness of the image attained. To perform the analysis the matrix images of the ausferritic ductile iron were used. Full analysis was carried out using the computer program MicroMeter 1.03. Results obtained in the analysis were related directly to the results from X-ray diffraction. Obtained as a result of the analysis were related directly to the results from X-ray diffractometer. The following technique has weaknesses, including the misinterpretation by the operator microscope or program. After all, it was possible to obtain similar results to the result that has been obtained from X-ray diffractometer.
Within the presented research, effect of annealing on nature of corrosion damages of medium-nickel austenitic nodular cast iron castings, containing 5.5% to 10.3% Ni, was determined. Concentration of nickel, lower than in the Ni-Resist cast iron, was compensated with additions of other austenite-stabilising elements (manganese and copper). In consequence, raw castings with austenitic matrix structure and gravimetrically measured corrosion resistance increasing along with nickel equivalent value EquNi were obtained. Annealing of raw castings, aimed at obtaining nearly equilibrium structures, led to partial austenite-to-martensite transformation in the alloys with EquNi value of ca. 16%. However, corrosion resistance of the annealed alloys did not decrease in comparison to raw castings. Annealing of castings with EquNi value above 18% did not cause any structural changes, but resulted in higher corrosion resistance demonstrated by smaller depth of corrosion pits.
Determination of the ferrite content in austenitic steels, which solidified under defined conditions. Ferrite content in austenitic matrix was determined from samples with wall thickness of 60 mm. Measured ferrite contents served to propose the regression equations for the calculation of the ferrite content in steels with Cr content of 18 up to 22 % and Ni of 9 up to 11 %. An additional regression equation was proposed for steels with a higher Ni content. The proposed regression equations have been checked up on the operating melts. In conclusion, the ferrite content in the axis of the casting of wall thickness of 500 mm has been calculated and it was compared to the ferrite determined in the usual way from the cast-on test.
The effects of carbon content on the austenite stability and strain-induced transformation of nanocrystalline Fe-11% Ni alloys were investigated using X-ray analysis and mechanical tests. The nanocrystalline FeNiC alloy samples were rapidly fabricated using spark plasma sintering because of the extremely short densification time, which not only helped attain the theoretical density value but also prevented grain growth. The increased austenite stability resulted from nanosized crystallites in the sintered alloys. Increasing compressive deformation increased the volume fraction of strain-induced martensite from austenite decomposition. The kinetics of the strain-induced martensite formation were evaluated using an empirical equation considering the austenite stability factor. As the carbon content increased, the austenite stability was enhanced, contributing to not only a higher volume fraction of austenite after sintering, but also to the suppression of its strain-induced martensite transformation.
The rolls for the hot rolling finishing stands are cast centrifugally as two or three-layer rolls. The working layer is called a shell. The material of the shell is selected according to the position of the respective roll in the final finishing stand of the rolling mill. Typically, a combination of rolls made of a high-chromium cast iron + indefinite cast iron or high-speed steel + indefinite cast iron is commonly used. Great attention has been paid to indefinite cast iron in recent years and this material received a number of modifications that led to the increase of material properties up to 20% in comparison to the ordinary indefinite cast iron. But the goals of the new generation of material for hot rollers were chosen higher: increasing of production about 30% and more. This material has specific physical properties, heat treatment requirements as well as rolling mill requirements as is stated in the paper. It is expected that introduction of this material will reduce the difference between wear of the front and finishing stands, which can extend rolling campaigns and have a positive effect on the reduction rolls exchanges, the grinding of the rolls and the reduction of downtime.
A mathematical model of austenite - bainite transformation in austempered ductile cast iron has been presented. The model is based on a model developed by Bhadeshia [1, 2] for modelling the bainitic transformation in high-silicon steels with inhibited carbide precipitation. A computer program has been developed that calculates the incubation time, the transformation time at a preset temperature, the TTT diagram and carbon content in unreacted austenite as a function of temperature. Additionally, the program has been provided with a module calculating the free energy of austenite and ferrite as well as the maximum driving force of transformation. Model validation was based on the experimental research and literature data. Experimental studies included the determination of austenite grain size, plotting the TTT diagram and analysis of the effect of heat treatment parameters on the microstructure of ductile iron. The obtained results show a relatively good compatibility between the theoretical calculations and experimental studies. Using the developed program it was possible to examine the effect of austenite grain size on the rate of transformation.
The results of the modification of austenitic matrix in cast high-manganese steel containing 11÷19% Mn with additions of Cr, Ni and Ti were discussed. The introduction of carbide-forming alloying elements to this cast steel leads to the formation in matrix of stable complex carbide phases, which effectively increase the abrasive wear resistance in a mixture of SiC and water. The starting material used in tests was a cast Hadfield steel containing 11% Mn and 1.34% C. The results presented in the article show significant improvement in abrasive wear resistance and hardness owing to the structure modification with additions of Cr and Ti.
In this paper, the effect of changes the parameters of heat treatment on the structure and the degree of elements segregation was determined, in the context of corrosion resistance of ductile iron Ni-Mn-Cu, containing 7.2% Ni, 2.6% Mn and 2.4% Cu. In the condition after casting, castings of austenitic matrix and 160HBW hardness were obtained. The achieved castings were soaked at 450, 550 and 650°C for 4, 8 and 12 hours, then cooled down at the ambient air. In most cases, the heat treatment resulted in a change in the castings matrix, had the consequence of increasing their hardness in comparison to raw castings. Increasing the temperature and prolonging soaking time resulted in increasing the degree of transformation of austenite, while reducing the degree of elements segregation. This led to the formation of slightly bigger number of pitting due to corrosion, but not so deep and more evenly distributed in comparison to raw castings. Wherein the results of corrosion tests show that heat treatment of castings did not significantly change their corrosion resistance in comparison to raw castings, in contrast to the significant increase in mechanical properties.
A research of wear resistance of an austenitic cast iron with higher resistance to abrasive-wear and maintained corrosion resistance characteristic for Ni-Resist cast iron is presented. For the examination, structure of raw castings was first formed by proper selection of chemical composition (to make machining possible). Next, a heat treatment was applied (annealing at 550 °C for 4 hours followed by air cooling) in order to increase abrasive-wear resistance. One of the factors deciding intensity of wear appeared to be the chilling degree of castings. However, with respect to unfavourable influence of chilling on machining properties, an important factor increasing abrasivewear resistance is transformation of austenite to acicular ferrite as a result of annealing non-chilled castings. Heat treatment of non-chilled austenitic cast iron (EquNi > 16%) resulted in much higher abrasive-wear resistance in comparison to the alloy having pearlitic matrix at ambient temperature (EquNi 5.4÷6.8%).
The modification is a widespread method of improving the strength properties of cast iron. The impact in terms of increasing amounts of eutectic grains has been thoroughly studied while the issue of the impact on the mechanical properties of primary austenite grains has not been studied in depth yet. The paper presents the study of both aspects. The methodology was to conduct the melting cast iron with flake graphite, then modifying the alloy by two sets of modifiers: the commercial modifier, and a mixture of iron powder with a commercial inoculant. The DAAS test was carried out to identify the primary austenite grains. The degree of supercooling was determined and the UTS test was performed as well. Additionally carried out the metallographic specimen allowing for counting grains. It can be concluded that the introduction of the iron powder significantly improved the number of austenite primary grains which resulted in an increase in tensile strength UTS.