Abstract The influence of selected factors on drying ceramic moulds applied in the investment casting technology was determined by the gravimetric method. Moulds produced of ceramic sands based on the new generation binders - colloidal silica, were investigated. It was found that each successive layer, of a similar thickness, is drying longer than the previous one. The drying time of layers forming closed spaces is several times longer as compared with drying open surfaces (external). Grain size of matrix used for moulds sprinkling has none significant influence on drying rates.
The investigation results of the kinetics of binding ceramic moulds, in dependence on the solid phase content in the liquid ceramic slurries being 67, 68 and 69% - respectively, made on the basis of the aqueous binding agents Ludox AM and SK. The ultrasonic method was used for assessing the kinetics of strengthening of the multilayer ceramic mould. Due to this method, it is possible to determine the ceramic mould strength at individual stages of its production. Currently self-supporting moulds, which must have the relevant strength during pouring with liquid metal, are mainly produced. A few various factors influence this mould strength. One of them is the ceramic slurry viscosity, which influences a thickness of individual layers deposited on the wax model in the investment casting technology. Depositing of layers causes increasing the total mould thickness. Therefore, it is important to determine the drying time of each deposited layer in order to prevent the mould cracking due to insufficient drying of layers and thus the weakening of the multilayer mould structure.
The new investigation method of a permeability of ceramic moulds applied in the investment casting technology, is presented in the paper. Some concepts of performing permeability measurements are shown. Investigations in which the influence of the solid phase fraction in the liquid ceramic moulding sand (LCMS) on a permeability of a multi-layer ceramic mould were performed and discussed. The permeability was estimated during two the most important stages of the technological process: in the first – after wax melting and in the second – after mould annealing. Also an influence of the matrix grain sizes (material for sprinkling) on a ceramic mould permeability was estimated.
The results of testing of the selected group of wax mixtures used in the investment casting technology, are presented in the paper. The measurements of the kinetics of the mixtures shrinkage and changes of viscous-plastic properties as a temperature function were performed. The temperature influence on bending strength of wax mixtures was determined.
Abstract Studies concerning the ultrastructure of the periendothelial zone integumentary cells of Asteraceae species are scarce. The aim was to check whether and/or what kinds of integument modifications occur in Onopordum acanthium. Ovule structure was investigated using light microscopy, scanning electron microscopy, transmission electron microscopy and histochemistry. For visualization of calcium oxalate crystals, the polarizing microscopy was used. The periendothelial zone of integument in O. acanthium is well developed and composed of mucilage cells near the integumentary tapetum and large, highly vacuolated cells at the chalaza and therefore they differ from other integumentary cells. The cells of this zone lack starch and protein bodies. Periendothelial zone cells do not have calcium oxalate crystals, in contrast to other integument cells. The disintegration of periendothelial zone cells was observed in a mature ovule. The general ovule structure of O. acanthium is similar to other members of the subfamily Carduoideae, although it is different to “Taraxacum”, “Galinsoga” and “Ratibida” ovule types.
Abstract Many Asteraceae species have been introduced into horticulture as ornamental or interesting exotic plants. Some of them, including Solidago and Galinsoga, are now aggressive weeds; others such as Ratibida are not. Special modifications of the ovule tissue and the occurrence of nutritive tissue have been described in several Asteraceae species, including invasive Taraxacum species. This study examined whether such modifications might also occur in other genera. We found that the three genera examined - Galinsoga (G. quadriradiata), Solidago (S. canadensis, S. rigida, S. gigantea) and Ratibida (R. pinnata) - differed in their nutritive tissue structure. According to changes in the integument, we identified three types of ovules in Asteraceae: “Taraxacum” type (recorded in Taraxacum, Bellis, Solidago, Chondrilla), with well-developed nutritive tissue having very swollen cell walls of spongy structure; “Galinsoga” type (in Galinsoga), in which the nutritive tissue cells have more cyto-plasm and thicker cell walls than the other integument parenchyma cells, and in which the most prominent character of the nutritive tissue cells is well-developed rough ER; and “Ratibida” type (in Ratibida), in which the nutritive tissue is only slightly developed and consists of large highly vacuolated cells. Our study and future investigations of ovule structure may be useful in phylogenetic analyses.
Measurements of the hardening process course of the selected self-hardening moulding sands with the reclaimed material additions to the matrix, are presented in the hereby paper. Moulding sands were produced on the „Szczakowa” sand (of the Sibelco Company) as the matrix of the main fraction FG 0,40/0,32/0,20, while the reclaim was added to it in amounts of 20, 50 and 70%. Regeneration was performed with a horizontal mechanical regenerator capacity of 10 t/h. In addition, two moulding sands, one on the fresh sand matrix another on the reclaimed matrix, were prepared for comparison. Highly-fluid urea-furfuryl resin was used as a binder, while paratoluensulphonic acid as a hardener. During investigations the hardening process course was determined, it means the wave velocity change in time: cL = f(t). The hardening process kinetics was also assessed (dClx/dt = f(t)). Investigations were carried out on the research stand for ultrasound tests. In addition strength tests were performed.
The results of investigations of the rheological properties of typical ceramic slurries used in the investment casting technology – the lost wax technology are presented in the paper. Flow curves in the wide range of shear velocity were made. Moreover, viscosity of ceramic slurries depending on shearing stresses was specified. Tests were performed under conditions of three different temperatures 25, 30 and 35oC, which are typical and important in the viewpoint of making ceramic slurries in the investment casting technology. In the light of the performed investigations can be said that the belonging in group of Newtonian or Non – Newtonian fluid is dependent on content of solid phase (addition of aluminum oxide) in the whole composition of liquid ceramic slurries.
Measurements of the hardening process of the selected self-setting sands are presented in the hereby paper. Moulding sands were prepared on the matrix of „Szczakowa” sand of the Sibelco Company. Two resins: phenol-formaldehyde-furfuryl (FF/AF) and urea-formaldehydefurfuryl (MF/AF) were used for making moulding sands. – Methylbenzene-sulphonic acid was applied as a hardener for the moulding sand on FF/AF resin, while paratoluene-sulphonic acid for the moulding sand on MF/AF resin. Both hardeners were used in two concentrations: low – the so-called ‘slow’ hardener and high - ‘fast’ hardener. During investigations, the courses of the hardening process were determined, more accurately changes of the velocity of the ultrasound wave passage through the moulding sand cL = f(t) and changes of the moulding sand hardening degree versus time, Sx = f(t). In addition, the kinetics of the hardening process was determined. Measurements were performed on the research stand for ultrasound investigations.
Due to the presence of harmful substances in resins those mould sands may be hazardous to the natural environment and workers. The general assessment of harmfulness of sands used for molds and cores encompasses 2 basic points: emission of hazardous substances during processes of preparing sands, pouring mold with liquid metals (high temperatures), cooling and shaking-out; possibility of washing out hazardous substances from used sands to the environment, during storage or economic use outside foundries. We present the results of research on the emission of BTEX compounds from mould sands with phenolic resins during pouring liquid metal of different temperature (cast iron and Al alloy). The research was conducted according to the original method prepared by the authors, which has been used for years in cooperation with various foundries (Poland, abroad).
This article presents measurements of the thickness of alcohol-based coatings on sand foundry cores and moulds. These coatings were applied using two methods, the dipping method and the painting method. For the purposes of the study, a zircon alcohol-based coating was prepared with three different levels of nominal viscosity; very thin at 10s, average at 20s, and thick at 30s. The coating was applied to a core made of quartz sand and furan resin. The cores were made of sand with three different grain sizes; dL = 0.22 mm – fine sand, dL = 0.33 mm medium sand, and dL = 0.47 mm coarse sand. In the study, the thickness of the coating obtained to the core was measured immediately after application as well as after drying. Additionally, the extent of penetration into the intergranular spaces of the core matrix was measured. On the basis of this study, the impact of the grain size of the core matrix on the thickness of the coating and its penetration into the core was assessed. The thickness of coatings obtained using different application methods was also assessed.